Sumitomo Metals Receives World’s First Order for H-SA700, Innovative Ultra-high Tensile Strength Steel
- Realizing Safe Wide Span Space That Withstands Large Earthquakes -

2011.07.08

  • Sumitomo Metal Industries, Ltd.

1. Orders for H-SA700
Sumitomo Metal Industries, Ltd. (Sumitomo Metals) has received the world’s first order for its innovative ultra-high tensile strength steel, H-SA700, from Obayashi Corporation (Obayashi) for construction of a “Techno Station” main building at its Technical Research Institute. H-SA 700 is a ultra-high tensile strength steel material which has yield strength that is about twice as high as conventional steel. It was developed to improve the seismic performance of buildings in the project (*1) concerning “Research & development of buildings with new structural systems that use innovative structural materials.” In addition, Sumitomo Metals has independently developed a process innovation for this material. Specifically, the preheating for the welding work can be omitted.

A steel stand column made of H-SA700, when filled with ultra-high strength concrete developed by Obayashi, becomes an ultra-high strength CFT column. This column makes the building safe even against a major earthquake and allows the creation of a large space with a wide span between the columns, which is excellent in terms of design and amenity, as columns made of this material can be thinner and buildings require the installation of fewer columns.

     
("Techno Station" main building at its Technical Research Institute of Obayashi Corporation)
     

2. Line-up of ultra-high tensile steel building materials
Sumitomo Metals has developed and received the approval of the Minister of Land, Infrastructure and Transport for the following ultra-high strength steel building materials including H-SA700. These materials are adopted in commercial use. (*3)

     
 
Type of steel products

Yield strength

(N/mm2)

Application record
Code for standard and type Product form
SA-TT630 Circular steel pipe 630 and more Tokyo Sky Tree® (see below)

SSS800

Steel plate 650 and more  
H-SA700 Steel plate 700 and more This order
SSS1000 Steel plate 880 and more Sumitomo Metals' Corporate Research & Development Laboratories (see below)
  (Reference: Example of conventional steel)
 
JIS G 3136 SN490C Steel plate, etc. 325 and more
     
  <Examples of application of ultra-high tensile steel materials>
  (1) The Gain Tower of the Tokyo Sky Tree®
SA-TT630 has applied Sumitomo Metals’ heat processing control technology and has jointly been developed with Osaka Tokushu Kokan Mfg.. Co., Ltd. This material is used at the top of the Tokyo Sky Tree, called the Gain Tower. The Tokyo Sky Tree will be the tallest self-standing broadcasting tower in the world when completed.
     
 

(2) Renewal of Sumitomo Metals’ Corporate Research & Development Laboratories
Sumitomo Metals is constructing new research buildings of its Corporate Research & Development Laboratories at Amagasaki city. The first floor of the new laboratory has the dampers: a structure that enables columns to sway flexibly and seismic energy to be absorbed by dampers, when there is an earthquake. The pillars of the buildings must have high yield strength to support weight load of the upper floors, without causing any damage or deformation. On the first floor of the new laboratory, SSS1000, material with the world’s highest strength, is being applied for the first time. This material was jointly developed by Sumitomo Metals, Osaka University, the Kyoto Institute of Technology, Nikken Sekkei Ltd., and Katayama Stratech Corp.

     
Sumitomo Metals is a top supplier of penstocks for hydroelectric power plants, where the most advanced ultra-high strength steel materials are used. We have utilized the technologies developed in the manufacturing of such penstocks and have made most advanced proposals in the building structure field.
     
  Notes
 
*1) Project concerning “Research & development of buildings with new structural systems that use innovative structural materials”
This is a collaborative government project participated in by five government ministries, including the Ministry of Economy, Trade and Industry and the Ministry of Land, Infrastructure and Transport, as well as the Japan Iron and Steel Foundation and Japan Society of Steel Construction. The project was conducted in 2004-2008.

As the background to this project, current quake-resistant standards allow buildings to prevent collapse by absorbing seismic energy in a way that damages or deforms pillars and beams in the case of an earthquake above level 6upper on the Japanese scale, with the ultimate purpose of protecting people’s lives. In such cases, it is difficult to reuse buildings after an earthquake.


Against this background, the project was intended to review designs and materials for buildings, so that they could be used even after a large earthquake. In terms of design, dampers are to be designed to allow the absorption of seismic energy. In terms of materials, ultra-high strength steel materials are to be used so that pillars and beams are not deformed but return to their original shape. H-SA700 is a material manufactured with a reduced amount of alloying elements and by omission of heat treatment. It was developed to achieve economic performance and higher strength. As a member of the Japan Iron and Steel Foundation, Sumitomo Metals was involved in the development of H-SA700.

     
  *2) Yield strength
A material deforms when the stress is applied but returns to its original shape when the stress is removed. However, the material begins to deform plastically at a certain level of stress. This level is called yield strength. The higher the yield strength is, the more stress the material can withstand without being damaged or deformed.
     
  *3) Approved by the Minister of Land, Infrastructure and Transport
Approval numbers for the materials described above
 
 
SA-TT630
MSTL-0272, MSTL-0273
SSS800 MSTL-0271
H-SA700 MSTL-0269
SSS1000 MSTL-0232

 


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