ProStruct

NIPPON STEEL

Widest Hot rolled Sheet pile × Reusability

  • Road , Subway
  • Temporary project
  • Strong and Safe
  • Rapid and Reasonable
  • Useful and Reliable
  • Eco-friendly and Sustainable

The world’s largest single hot-rolled steel sheet pile (900mm), the Hat-type sheet pile, can be applied to temporary construction projects to shorten the construction period and reduce the weight of steel materials compared to general-purpose U-type sheet piles, thereby optimizing the overall project.

Widest Hot rolled Sheet pile

Widest Hot rolled Sheet pile

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Reusability

Reusability

Advantages of Widest Hot rolled Sheet pile x Reusability

  • Superb drivabilityThe large sectional area of the Hat-type sheet pile realizes superior drivability.
  • Excellent cost-effectivenessThe amount of steel per unit wall can be reduced, resulting in improved total cost.
  • ReusabilityRealize same reusability as much as conventional steel sheet pile.
  • High structural reliabilityNo need to consider the reduction factor, and this permits economical design.

Reusability of Hat-type sheet pile

Hat-type sheet piles are as reusable as U-type sheet piles. Reusability test have been conducted in Singapore. The installing time of Hat-type and U-type sheet piles in the same ground was measured. It was confirmed that the steel sheet piles were not significantly deformed and could be driven at a constant driving speed (equivalent to that of U-type) within the range of repetitions conducted in the test.

Reusability of Hat-type sheet pile

Benefit of Hat-type sheet pile

Hat-type sheet pile

Benefit 1 : Steel weight saving

Hat-type sheet piles are lighter in weight per unit width and can reduce steel weight by up to around 30% compared to U-type.

Hat-type sheet pile

Hat-type sheet pile

※This is just an example and results may very depend on design condition and other factors.

Benefit 2 : Rapid construction

Hat-type steel sheet pile reduce the number of steel sheet piles required and shorten construction time.

Hat-type sheet pile

Hat-type sheet pile

Benefit 3 : Heigh watertightness

Hat-type steel sheet pile reduce the number of joints and improve the watertightness.

Hat-type sheet pile

Hat-type sheet pile

Case Study

Advantage of Hat-type sheet pile in constructing 200m width retaining wall is as you can see as below.

Comparison per Unit

Hat-type (NS-SP-25H) U-type (NS-SP-IV)
Driving time 15 min/pile 15 min/pile
Steel weight 126 kg/m2 (▲34%) 190 kg/m2

※Driving time is 12m length pile based on our experiment in Singapore

Comparison per 200m width retaining wall

Comparison per 200m width

Hat-type(NS-SP-25H)

U-type(NS-SP-Ⅳ)

※The above calculation is just an example and the results may vary depending on design condition and other factors.

Interlock integrity

When a wall using U-type steel sheet piles is subjected to bending due to soil pressure or other horizontal load, a large bending shear force occurs in the interlocks of the sheet piles because these interlocks are located at the center of the wall (neutral axis position). In this case, if the shear force doesn’t transmit sufficiently between the adjacent the interlocks slip from each other, and the moment of inertia and section modulus of the wall of the sheet piles are reduced. This can be referred to as “lack of interlock integrity”. And the degree of reduction of sectional properties is expressed by reduction factor. In contrast, for a wall using Hat-type sheet piles, the reduction of sectional properties is not required because interlocks are located at the most edge of the wall, which means that the shear force does not occur in the interlocks.

Hat-type sheet pile

U-type sheet pile

Shapes

Reusability of Hat-type sheet pile

Reusability of Hat-type sheet pile

Reusability of Hat-type sheet pile

Reusability of Hat-type sheet pile

Sectional properties

Type Dimension Per pile Per 1 m of pile wall width
Effective
width W mm
Effective
height h mm
Thickness
t
mm
Sectional
area
cm2
Moment
of inertia
cm4
Section
modulus
cm3
Unit mass
kg/m
Sectional
area
cm2/m
Moment
of inertia
cm4/m
Section
modulus
cm3/m
Unit mass
kg/m2
NS-SP-10H 900 230 10.8 110.0 9,430 812 86.4 122.2 10,500 902 96.0
NS-SP-25H 900 300 13.2 144.4 22,000 1,450 113 160.4 24,400 1,610 126
NS-SP-45H 900 368 15.0 187.0 40,500 2,200 147 207.8 45,000 2,450 163
NS-SP-50H 900 370 17.0 212.7 46,000 2,490 167 236.3 51,100 2,760 186

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