Benefit to Customers 01

Long product life

Mechanism of corrosion resistance on flat section

The corrosion resistance of ZAM®-EX is superior to post-galvanized or post-painted steel sheets.
It contributes to the reduction of life cycle costs through a longer product life.

Mechanism of corrosion resistance on flat section
鋼板の耐食性をあげるには...

1. In order to increase the corrosion resistance of steel sheets …

めっき処理が効果的です

2. Plating is effective

めっき層は保護皮膜を形成して、耐食性を維持しますが...

3. The plated layer forms a protective film to maintain corrosion resistance, but …

その皮膜が粗いと、水分・酸素を通し腐食が進行します

4. If the film is coarse-grained, water and oxygen penetrate the film, accelerating the corrosion.

めっき層の耐食性をあげるには、その保護皮膜を緻密にする必要があります

5. Higher corrosion resistance of the plated layer requires the increase in fineness of the protective film.

ZAM®-EXの保護皮膜は緻密なので耐食性に優れます

6. ZAM®-EX has excellent corrosion resistance with a fine protective film.

Mechanism of corrosion resistance on bend section

Excellent corrosion resistance is achieved on bend section of ZAM®-EX with a fine zinc-based protective film that
contains Al and Mg leaching from the coating layer.

Mechanism of corrosion resistance on bend section
〈参考〉めっき層の硬さ ビッカース硬度(Hv):測定例

Corrosion resistance on flat parts

ZAM®-EX has better resistance to red rust than galvanized and hot-dip zinc-5% aluminum alloy coated steel sheets.

Results of salt spray test (SST: JIS Z 2371) Appearances of specimens after salt spray test
(Coating weight: 90/90 g/m2, untreated)
Lapse of time: 500h
ZAM®-EX/Lapse of time: 500h
1,200h
ZAM®-EX/1,200h
2,500h
ZAM®-EX/2,500h
ZAM®-EX
Lapse of time: 500h
55% Al-Zn alloy coated steel/Lapse of time: 500h
1,200h
55% Al-Zn alloy coated steel/1,200h
2,500h
55% Al-Zn alloy coated steel/2,500h
55% Al-Zn alloy coated steel
Lapse of time: 500h
Zn-5% Al alloy coated steel/Lapse of time: 500h
1,200h
Zn-5% Al alloy coated steel/1,200h
2,500h
Zn-5% Al alloy coated steel/2,500h
Zn-5% Al alloy coated steel
Lapse of time: 500h
Galvanized steel/Lapse of time: 500h
1,200h
Galvanized steel/1,200h
2,500h
Galvanized steel/2,500h
Galvanized steel

Corrosion resistance on cut edge

ZAM®-EX shows better red-rust resistance (durability) on cut edge than any other coated steel sheet.

Appearances of cut edges after salt spray test
(Thickness: 3.2 mm, coating weight: 120/120 g/m2, untreated)
Lapse of time:100h
ZAM®-EX/Lapse of time:100h
1,000h
ZAM®-EX/1,000h
5,000h
ZAM®-EX/5,000h
ZAM®-EX
Lapse of time:100h
55% Al-Zn alloy coated steel/Lapse of time:100h
1,000h
55% Al-Zn alloy coated steel/1,000h
55% Al-Zn alloy coated steel
Lapse of time:100h
Zn-5% Al alloy coated steel/Lapse of time:100h
1,000h
Zn-5% Al alloy coated steel/1,000h
5,000h
Zn-5% Al alloy coated steel/5,000h
Zn-5% Al alloy coated steel
Lapse of time:100h
Galvanized steel/Lapse of time:100h
1,000h
Galvanized steel/1,000h
Galvanized steel

Change in the appearance of cut edge during outdoor exposure test

The cut edge of ZAM®-EX will be covered with a protective film and change to a subdued color as time passes.

Appearances of cut edge sections after outdoor exposure test
(testing location: seaside industrial area in Sakai)
(Thickness: 2.3 mm, coating weight: 90/90 g/m2, chromate treatment: 50 mg/m2(single side))
Lapse of time: After 2 weeks
ZAM®-EX/Lapse of time: After 2 weeks
After 3 months
ZAM®-EX/After 3 months
After 6 months
ZAM®-EX/After 6 months
ZAM®-EX
Lapse of time: After 2 weeks
55% Al-Zn alloy coated steel/Lapse of time: After 2 weeks
After 3 months
55% Al-Zn alloy coated steel/After 3 months
After 6 months
55% Al-Zn alloy coated steel/After 6 months
55% Al-Zn alloy coated steel
Lapse of time: After 2 weeks
Zn-5% Al alloy coated steel/Lapse of time: After 2 weeks
After 3 months
Zn-5% Al alloy coated steel/After 3 months
After 6 months
Zn-5% Al alloy coated steel/After 6 months
Zn-5% Al alloy coated steel
Lapse of time: After 2 weeks
Galvanized steel/Lapse of time: After 2 weeks
After 3 months
Galvanized steel/After 3 months
After 6 months
Galvanized steel/After 6 months
Galvanized steel

Corrosion resistance on bend section

ZAM®-EX shows better corrosion (red-rust) resistance even in bend section than any other coated steel sheets.

Appearances of 1t bend section after salt spray test
(1t, 180º bending, thickness: 3.2 mm, 120/120 g/m2, untreated)
Lapse of time:100h
ZAM®-EX/Lapse of time: 500h
1,000h
ZAM®-EX/1,200h
4,000h
ZAM®-EX/4,000h
ZAM®-EX
Lapse of time: 500h
55% Al-Zn alloy coated steel/Lapse of time: 500h
1,000h
55% Al-Zn alloy coated steel/1,000h
55% Al-Zn alloy coated steel
Lapse of time: 500h
Zn-5% Al alloy coated steel/Lapse of time: 500h
1,000h
Zn-5% Al alloy coated steel/1,000h
4,000h
Zn-5% Al alloy coated steel/4,000h
Zn-5% Al alloy coated steel
Lapse of time: 500h
Galvanized steel/Lapse of time: 500h
1,200h
Galvanized steel/1,200h
Galvanized steel

Change in appearance at bend section during outdoor exposure test

ZAM®-EX shows almost no change in appearance at the bend section.

Appearances of 1t bend section after outdoor exposure test
(1t, 180º bending, thickness: 3.2 mm, 120/120 g/m2, untreated)
Lapse of time: 30 days
ZAM®-EX/Lapse of time: 30 days
90days
ZAM®-EX/90days
ZAM®-EX
Lapse of time: 30 days
55% Al-Zn alloy coated steel/Lapse of time: 30 days
90days
55% Al-Zn alloy coated steel/90days
55% Al-Zn alloy coated steel
Lapse of time: 30 days
Zn-5% Al alloy coated steel/Lapse of time: 30 days
90days
Zn-5% Al alloy coated steel/90days
Zn-5% Al alloy coated steel
Lapse of time: 30 days
Galvanized steel/Lapse of time: 30 days
90days
Galvanized steel/90days
Galvanized steel

Corrosion resistance of drawn sections

ZAM®-EX shows better corrosion resistance on drawn parts compared to hot-dip zinc-5% aluminum alloy coated steel sheets.

Appearances of drawn parts after salt spray test
(drawing height: 25 mm, thickness: 0.8 mm, coating weight: 70/70 g/m2, untreated)
Lapse of time: 0
ZAM®-EX/Lapse of time: 500h
1,000h
ZAM®-EX/1,000h
2,000h
ZAM®-EX/2,000h
ZAM®-EX
Lapse of time: 0
Zn-5% Al alloy coated steel/Lapse of time: 500h
1,000h
Zn-5% Al alloy coated steel/1,000h
2,000h
Zn-5% Al alloy coated steel/2,000h
Zn-5% Al alloy coated steel

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